Precision-Driven Manufacturing Services
Our analysis demonstrates a commitment to stringent quality controls, advanced process engineering, and data-backed decision making that collectively safeguard the integrity of every manufactured component.
This approach enables organizations to optimize production timelines, reduce material waste, and implement comprehensive solutions that facilitate consistent, repeatable results across varied industrial applications.
Plastic Injection Molding
Kata Systems operates full-service precision injection molding capabilities for industrial, energy, data center, and medical applications. We work with the full range of engineering-grade thermoplastics — including PEEK, Carbon PEEK, Nylon, Polycarbonate, ABS, Polypropylene, and specialty filled resins — producing parts from prototype quantities through full-scale production runs. Our facility handles clamping forces from 100 to 650 tons, accommodates multi-cavity tooling, and offers complete secondary services including assembly, quality inspection, and direct fulfillment. Every part leaves our facility with full material traceability and dimensional documentation. American-made. Texas-based. Built to your specification.
Rapid Prototyping
Getting a new plastic component from design to a physical part in your hands used to mean weeks of tooling lead time and thousands of dollars in upfront mold investment — before you had confirmed the design was right. Kata Systems offers rapid prototyping services that eliminate that risk. We produce functional plastic parts from your CAD file or design concept in days using HP Multi Jet Fusion additive manufacturing technology — then transition you seamlessly to injection molding production when your design is validated and your volumes justify the tooling investment. One supplier. One relationship. From first prototype to full production run.
Industrial Assembly & Testing
Most injection molders ship you a bag of parts. Kata Systems ships you a finished, tested, ready-to-install assembly. Our industrial assembly and testing capability extends the value we deliver beyond the molded component — combining precision plastic parts with hardware, electronic components, labels, and packaging into complete sub-assemblies that reduce your internal labor, eliminate your inspection burden, and simplify your supply chain. One purchase order. One supplier. One box that goes directly to your installation team.
Request a Detailed Quote
Complete our inquiry form today, and our engineering team will respond promptly to facilitate a comprehensive manufacturing solution tailored to your project requirements.